SPC Excel Toolkit: Control Charts, Process Capability (Cpk) and Gage R&R
Originally published: 09/09/2026 17:29
Publication number: ELQ-41704-1
View all versions & Certificate
certified

SPC Excel Toolkit: Control Charts, Process Capability (Cpk) and Gage R&R

SPC that does the work: 7 control charts, capability and a full Gage R&R in one Excel workbook. No macros, sample data on every sheet.

Description
Every process varies. The question that matters is whether today's variation is normal, or whether something genuinely changed. Get that wrong in one direction and you adjust a machine that was fine, doubling your variation. Get it wrong in the other and you ship a month of defective product before anyone notices.
Statistical Process Control answers that question, and this workbook does the statistics for you.

Thirteen working sheets. A selector that names the right chart for your data from four questions. Seven control charts with the correct constants already built in, from individuals through to subgroups of 25, and for counted defects as well as measurements. Every out-of-control rule evaluated automatically for every point, with a sheet that tells you what each signal usually means, what to do, and the common wrong reaction.

Process capability: Cp, Cpk, Pp, Ppk, parts per million outside specification, and a written interpretation. It reports short term and long term performance separately and tells you which one to quote to a customer.

And a complete Gage R&R study, because the first question about any measurement is whether the measurement itself can be trusted. Ten parts, three operators, two trials, with %GRR against both study variation and tolerance, and a verdict that tells you whether the problem is the gauge or the people using it.
No macros, no add-ins, no subscription. Sample data on every sheet so you can see it working in thirty seconds. Written by a Six Sigma Master Black Belt running a live deployment in manufacturing.

New to project definition rather than analysis? Myfree Six Sigma Project Starter Kit covers the charter, the benefit calculationand the first 90 days. Download that one first.

This Best Practice includes
1 Excel workbook (.xlsx), 13 worksheets, approximately 1,400 formulas, no macros and no add-ins.

Acquire business license for $45.00

Add to cart

Add to bookmarks

Discuss

Further information

After using this workbook you will be able to:

• Select the correct control chart for your data type and subgroup size, and justify the choice.
• Build a control chart with the correct constants applied automatically, without looking up a table.
• Distinguish a genuine special cause from ordinary variation, using the eight Nelson rules, and decide which of them to apply.
• Respond to each type of signal correctly, and avoid the over-adjustment that increases variation.
• Calculate Cp, Cpk, Pp and Ppk, and explain to a customer why the short term and long term figures differ.
• Recognise when a capability figure is meaningless because the process is not stable.
• Run and interpret a Gage R&R study, and judge the measurement system against both study variation and tolerance.
• Decide whether a measurement problem lies with the gauge or with the operators, and act accordingly.

• Manufacturing or laboratory processes with a measurable output, or with countable defects.
• Quality engineers, quality managers, Green Belts and Black Belts who need to do the analysis rather than teach it.
• Suppliers preparing capability or MSA evidence for IATF 16949, ISO 9001, VDA or a customer audit.
• Organisations that work in Excel and do not have, or do not want to pay for, a statistical package.
• Anyone who has been asked for a Cpk and is not certain the number they are about to send is defensible.
• Teams running a DMAIC project that has reached the Measure phase.

You want training slides to teach a class. This is a working tool, not a course. Most SPC material on the market is the other way round.
• You need automated data collection from a machine, a MES or a database. This is a workbook, and data is entered or pasted into it.
• You need an ANOVA Gage R&R, or a destructive, nested or attribute measurement study. This uses the average and range method, which is the AIAG standard for a normal repeatable study but does not separate the operator by part interaction.
• Your subgroups are larger than 25.
• You need hypothesis testing, regression, design of experiments or non-normal capability modelling. This workbook covers SPC, capability and MSA only.
• You are looking for a certified or validated system for a regulated release decision. This is a calculation aid and your own validation still applies.


0.0 / 5 (0 votes)

please wait...